Checklists LibraryPower Press Machine Preventive Maintenance Checklist

Manufacturing

2/25/2026

Power Press Machine Preventive Maintenance Checklist

A power press stays dependable when maintenance is precise and repeatable. The Power Press Machine Maintenance Checklist maps every subsystem technicians must verify — slide and gibs, clutch-brake, flywheel and drive, lubrication, pneumatics/hydraulics, electrical cabinet, and all safety circuits (E-stops, two-hand controls, mode selector, top/stop). Guarding and presence-sensing (light curtain/laser) are included, along with die-area essentials: clamping points, shut height, and feed/straightener timing.

Use it as a free printable PDF for shop-floor PMs, or run it in TARGPatrol to assign work orders, capture timestamps, and attach photo/video evidence (e.g., brake stop trace, light-curtain alignment photo, gib wear close-up). Mixed answer types make records audit-ready by default: [Flag] for pass/fail, [Number] for readings (stopping time, pressures, clearances, torque), [Media] for proof, and [Text] for notes, defects, and corrective actions.

Inside the app, completed checks roll into dashboards and trend views per press, line, or shift. Recurring schedules and reminders reduce skipped PMs; analytics expose patterns — lengthening stop distances, recurring air/oil leaks, abnormal vibration or heat — so you can plan parts and interventions before downtime hits. Exports feed your safety meetings, insurer requests, and regulatory files without extra formatting.

As tooling, guards, or procedures evolve, update the checklist once and reuse it across machines and plants. The result is a clear audit trail of who serviced which press, when, and with what evidence — keeping operators protected, availability high, and compliance straightforward.

0/90

Identify press (make/model/tonnage/serial)

Text

Maintenance interval (Daily / Weekly / Monthly / Quarterly)

Text

Lockout/Tagout applied, energy isolated and verified

Check

Upload overview photo of locked-out press

Media

Documentation available: OEM manual, last PM record, brake test log

Check

Hours since last service (hrs)

Number

Open corrective actions from previous PM resolved

Check

Frame & structure: cracks, deformation, corrosion absent

Check

Bed/bolster flatness visually OK, fasteners torqued

Check

Bed/bolster clamp bolts torque value (Nm)

Number

Gib/slide clearance within spec (mm)

Number

Slide adjustment mechanism operates smoothly

Check

Counterbalance system set per tool weight

Check

Counterbalance pressure (bar/psi)

Number

Upload close-up of gib way surface condition

Media

Clutch engages/disengages cleanly, no slip

Check

Brake holds at top, no creep

Check

Air pressure to clutch/brake regulator (bar/psi)

Number

Brake response/stopping time (ms) at rated speed

Number

Friction linings thickness within limit (mm)

Number

Excess heat/discoloration on hubs or plates absent

Check

Air/oil leaks at clutch/brake housing absent

Check

Flywheel guard intact, set screws/keys secure

Check

Flywheel runout/noise abnormal

Check

Drive belts/chains condition, tension/alignment OK

Check

Motor mounts tight, no vibration beyond normal

Check

Gearbox oil level/condition (clear, no metal)

Check

Add oil (ml)

Number

Lube reservoir level, correct grade per OEM

Check

Metering valves/lines intact, no kinks/leaks

Check

Automatic lube cycle functions, indicator works

Check

Manual lube points serviced (count)

Number

Grease applied to listed fittings (qty strokes)

Number

Oil leaks on slide/gibs/ram observed

Check

Main filter/regulator/lubricator serviced

Check

Water drained from air receiver/filters

Check

System pressure stable under actuation (bar/psi)

Number

Hydraulic level within range, hoses no cracks/chafe

Check

Hydraulic working pressure (bar/psi)

Number

Main disconnect & interlocks functional

Check

Wiring/cables/terminals tight, insulation intact

Check

Control cabinet clean, fans/filters serviceable

Check

Ground continuity (Ω)

Number

Overload relays/MCBs labeled and tested

Check

E-stop buttons function, latch and reset properly

Check

Two-hand control: anti-tie-down & anti-repeat verified

Check

Two-hand max synchronization window (ms)

Number

Mode selector (Inch/Single/Continuous) interlocked

Check

Top stop & single-stroke operations correct

Check

Foot pedal guarded, returns to neutral

Check

Presence-sensing device (light curtain/laser) aligned

Check

Light curtain resolution/meters & safety distance (mm)

Number

Muting/bypass not engaged (unless validated)

Check

Die-space interlocks/guards (fixed/movable) secure

Check

Perimeter fencing/gates interlocked, signage legible

Check

Upload photo of guard/PSD alignment screen or test piece

Media

Die correctly clamped, keys/stops present

Check

Die height set, shut height indicator functional

Check

Die lubrication lines clear, no overspray

Check

Stripper/springs condition OK

Check

Feed/servo/roll straightener guarded, pinch points protected

Check

Feeder pilot release & timing correct

Check

Misfeed/short-feed detector tests OK

Check

Scrap chutes/containers clear, no jams

Check

Sensor cables protected, connectors tight

Check

Upload photo of clamping points and die ID plate

Media

Crankshaft bearings noise/play abnormal

Check

Pitman/connection rods bushings within play limit

Check

Keys/pins/retainers present and secure

Check

Slide parallels & guides wear marks acceptable

Check

Ram face cleanliness, no raised burrs

Check

Floor around press clean/dry, no oil absorbents saturated

Check

Proper lighting at point of operation

Check

Spare parts/consumables on hand (linings, fuses, lube)

Check

Quantity of absorbent pads remaining (pcs)

Number

Inch mode jogs correctly, no unexpected motion

Check

Single stroke cycles once per command

Check

Continuous mode only available in correct selector position

Check

Brake stop distance within spec at test speed

Check

Record SPM used for brake test (strokes/min)

Number

Abnormal noise/vibration/odor detected

Check

Upload short video of inch/single-stroke test (if allowed)

Media

WLL/tonnage plate & warnings legible

Check

Safety signs/pictograms intact & visible

Check

Next inspection due date sticker updated

Check

Defects found (location, severity, part # if known)

Text

Immediate corrective actions taken

Text

Parts required / work order IDs

Text

Machine status: In Service / Restricted / Out of Service

Text

Upload final overview photos (guards closed, area clean)

Media

Power Press Machine Preventive Maintenance Checklist

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8/28/2025

Daily Equipment Inspection Checklist

An Equipment Inspection Checklist for Manufacturing turns “look it over” into a clear, repeatable routine that operators and maintenance can follow the same way every shift. It starts with safety and compliance — guards and interlocks in place, e-stops tested, SOPs available, open work orders noted — so the line is safe to start before anyone hits “Run.” A short test run closes the loop: dry cycle, verify cycle time, produce a first part, and confirm appearance/critical functions. Any odd noises, hot spots, or alarms are captured with a quick note, meter reading, or photo so issues can become planned maintenance instead of unplanned downtime. Use whatever format fits your floor. Print the PDF for clipboards and low-tech areas, or run a mobile version to time-stamp checks, attach photos of nameplates and gauges, and trigger work orders when something fails a check. Review and update the checklist with PM intervals, new sensors, or changed spec limits each quarter. A short, current checklist keeps machines safe, predictable, and ready to meet production targets.

Mobile Work Order Management Software for Business Maintenance

A cloud-based work order software designed to streamline inspections and task management across diverse service areas, enhancing operational efficiency and productivity.

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