Checklists LibraryWalkthrough Safety Inspection Checklist

Manufacturing

8/28/2025

Walkthrough Safety Inspection Checklist

A Daily Manufacturing Safety Checklist turns start-of-shift intentions into a simple routine. It prompts the basics first: PPE on and in good condition, guards and interlocks in place, e-stops tested, first-aid/eyewash accessible, and machines powered up within spec (air, power, lube). Operators know exactly what “ready” means before the line moves.

During the shift, the list keeps hazards in check: housekeeping (dry floors, clear aisles), material handling (stable pallets, forklift checks), chemical controls, and quick ergonomics cues. It also adds core compliance touches — fire extinguishers accessible and in the green, electrical panels with proper clearance.

Quality and process safety get a slot, too: first-article or start-up verification, poke-yokes active, alarms acknowledged, and simple counts for scrap or incidents. If something’s off, the checklist captures it immediately with a short note and a clear next step (isolate, tag, notify). End-of-shift items close the loop — clean area, restore energy states, reinstall guards after maintenance, handover notes.

Use the format that fits your floor. Print the PDF for clipboards and low-tech zones, or run a mobile app version to time-stamp checks, add quick photos (e.g., a blocked panel before/after), and log near-misses for trend reviews. Either way, supervisors get a fast, consistent picture of safety status across teams.

Keep it a living document. Review monthly with operators, add new checkpoints when equipment changes, and remove steps that don’t add value. A short, clear checklist — kept current—reduces risk, speeds audits, and makes safe work the default, every shift.

Walkthrough Safety Inspection Checklist

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Required PPE worn (glasses, gloves, hearing, footwear)

Check

PPE condition acceptable (no cracks/tears)

Check

Upload a selfie in full PPE for time-stamp

Media

First-aid kit stocked

Check

Report missing/defective PPE items

Text

Fixed/adjustable guards installed and secure

Check

Emergency stops tested at station (pass/fail)

Check

Upload photo of one critical guard in place

Media

Record number of machines checked this round

Number

Note any bypassed or damaged guards

Text

Energy isolation points labeled and readable

Check

Any tasks today requiring LOTO?

Check

If yes, list work order / asset ID(s)

Text

Hand tools safe (no chips, loose handles)

Check

Power cords intact, no exposed conductors

Check

Slings/hoists/rigging inspected (pass)

Check

Containers labeled (GHS) and closed when not in use

Check

New chemicals received today (count)

Number

List missing SDS or labeling issues

Text

Pallets stable, no broken boards

Check

Aisles and lift paths clear of obstacles

Check

Forklift/pallet jack daily inspection completed

Check

Floors dry, free of oil/coolant, spills marked

Check

Waste/metal chips collected in proper bins

Check

Upload wide photo of aisle/egress route

Media

Note housekeeping hot spots to address

Text

Fire extinguishers accessible, gauge in green

Check

Extinguishers verified this area (units)

Number

Work height and reach zones acceptable

Check

Safety critical poka-yoke/vision sensors active

Check

Process alarms/safeguards tested at start-up

Check

Number of deviations/alerts acknowledged today

Number

Upload HMI screen showing normal status

Media

Any injury/near miss this shift?

Check

If yes, describe and log corrective action

Text

New worker or visitor safety briefing completed

Check

Work area cleaned, waste removed to proper bins

Check

Energy sources returned to normal/safe state

Check

Guards reinstalled after maintenance

Check

Upload final photo of the workstation

Media

Handover notes for next shift (issues/repairs pending)

Text

Walkthrough Safety Inspection Checklist

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